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Cold Rolling Ribbed Rebar Making Machine

The Cold Rolled Steel Bar Making Machine is designed for continuous production of high-strength ribbed steel bars from low carbon steel wire rods. It combines precision cold rolling and ribbing processes to improve tensile strength and surface adhesion. Featuring automatic feeding, high-speed rolling, and PLC control, the machine ensures stable output, uniform rib patterns, and minimal deformation. With durable rollers and efficient cooling, it delivers long service life and reduced maintenance needs.

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Product Description

 

Description

 

This production line mainly rolls diameter of 3.5—13mm and ordinary low carbon tray bar or low alloy tray bar with multiple cold rolling and a ribbing rolling, which finally forms reinforcing steel with three-side crescent shape ribs. It's widely applicable to highway, airport, irrigation works, city planning and construction engineering.

 

Technical Parameter

 

ModelLZ-20000T
Raw material5.5–13 mm plain wire
Rebar diameter5–12 mm ribbed wire
Reduce diameter

Suggest less than 2 mm, more than 0.5 mm.  
Example:

 6 mm rebar: use 6.5–8 mm wire  
8 mm rebar: use 8.5–10 mm wire  
10 mm rebar: use 10.5–12 mm wire  
12 mm rebar: use 12.5–13 mm wire

Standard rib height6 mm rebar: 0.4 mm  
8 mm rebar: 0.55 mm  
10 mm rebar: 0.75 mm  
12 mm rebar: 0.95 mm
Cutting lengthMax. 12 m (CNC adjustable)
Motor capacity90 kW (drawing) + 30 kW (straightening) + 14 kW (cutting)
Straightening accuracy±2 mm
Cutting accuracy±5 mm
Working speedMax. 120–150 m/min
Production capacity6 mm: 1600–2000 KG/hour  
8 mm: 2840–3550 KG/hour  
10 mm: 4440–5550 KG/hour  
12 mm: 6400–8000 KG/hour
Weight6800 KG

 

Video

 

 

 

Features / Benefits

High-Efficiency Ribbed Rebar Production

The Cold Rolled Steel Bar Making Machine is engineered for fast and efficient transformation of plain round wire into ribbed steel bars. With optimized drawing and rolling processes, it enables continuous production of 5–12mm ribbed rebar from 5.5–13mm raw material, making it ideal for high-demand construction applications.

Precision You Can Trust

This machine ensures consistently accurate straightening and cutting, with minimal tolerance errors. Rib height and bar dimensions meet standard construction requirements, helping manufacturers deliver high-quality products that comply with industry norms while reducing scrap and rework.

Smart and Flexible Operation

Equipped with CNC-controlled cutting and automated parameter adjustment, the machine allows quick changeovers between different bar sizes and lengths. Whether you’re producing 6mm or 12mm rebar, the intuitive interface and automation reduce manual involvement, improve efficiency, and shorten training time for operators.

Built for High Output

With a production speed of up to 150 meters per minute and the ability to handle different wire input sizes, this machine delivers impressive hourly output across multiple rebar specifications. It’s a perfect solution for producers aiming to scale up without compromising on quality or accuracy.

 

Electric Parts

 

Core electrical components have been optimized and iterated for 25 years, and European brands have cooperated for a long time

 

Equipment

 

Mechanical sheller

Drawing die number: 1or 2pcs

Water cooling rolling cassette

Rolling wheel

Straightening machine

Guide roller

Cutting length is CNC setting

Servo flying cutting

 

Applications

 

The Cold Rolled Steel Bar Making Machine is used to produce high-strength ribbed steel bars for reinforced concrete applications in construction, bridges, tunnels, and infrastructure projects.

 

 

Global Cases

 

FAQ

 

1. Can this machine transform ordinary SAE1008/Q235 wire rods into high-strength construction rebar? 

Absolutely. Our cold-rolling process induces work hardening in low-carbon wire rods, elevating the yield strength to meet Grade 500 (500Mpa) or higher. This allows you to produce high-value ribbed rebar from standard, lower-cost raw materials, significantly increasing your profit margins in competitive construction markets.


2. How does the machine ensure the ribs are consistent across the entire length of the coil?

We utilize a high-precision rolling cassette system with synchronized pressure adjustment. Combined with our Tungsten Carbide (TC) rolling rings, the rib height and spacing are maintained within a ±0.02mm tolerance, ensuring the finished bar complies with bonding strength requirements for reinforced concrete structures.


3. Does cold rolling make the steel too brittle for bending in construction?

No. Our machines are designed with a controlled reduction ratio across multiple passes. This ensures that while the strength increases, the steel retains sufficient elongation (ductility) to pass the 180° cold bend test required by most international building codes (e.g., BS4449 or ASTM).


4. What is the advantage of DAPU’s rolling rollers compared to standard steel rollers?

DAPU exclusively recommends and provides Tungsten Carbide (TC) rollers for our export models. TC rollers are nearly as hard as diamonds and heat-resistant, offering a lifespan 10 to 15 times longer than traditional alloy steel. This reduces the frequency of roller changes and ensures your machine maintains peak precision for hundreds of tons of production.


5. How does the lubrication system protect the machine during 24/7 high-speed production?

The machine is equipped with a centralized forced-lubrication system and an independent cooling circuit for the rolling stands. This prevents thermal expansion of the rollers and bearings, allowing the machine to run at speeds up to 120-150m/min without sacrificing the structural integrity of the internal gears or drive shafts.


6. How much labor is required to operate a full cold-rolling and take-up line?

Thanks to our integrated PLC automation, the entire line—from the raw wire decoiler to the finished coil take-up—requires only one skilled operator. This high level of automation drastically reduces labor overhead, which is a critical factor for manufacturers in regions like Southeast Asia, Latin America, and the Middle East.

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