Traditional equipment problems: molds are replaced every 3 months
Straight Wire Drawing Machine
DAPU direct drawing machine combines European technology with Chinese manufacturing prices. It offers stable high-speed production at 16 m/s, a 2-year machine warranty, and over 2,168 global case validations, ensuring worldwide service support.
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Product Description
Core Components
Straight wire drawing machine solutions
(1) LZ9/560 Straight wire drawing machine
(2) rack installation tension
(3) Take-machine trunk type (or SG800 spool take-up machine)
(4) human-machine interface with touch screen control console
(5) set of electrical control cabinet
Machine Display
Machine operation video
Technical parameters
Straight wire drawing machine Technical parameters
| Model | LZ-560-3 | LZ-600-3 |
| Raw material | Low-carbon steel wire (SAE1006, SAE1008, SAE1010, etc.) | High carbon steel wires or Medium Carbon Steel wires |
| Number of blocks | Max. 12 pieces | Max. 12 pieces |
| Inlet Wire diameter | Common 6.5mm/5.5mm/5mm, or as per clients’ request | Common 6.5mm/5.5mm/5mm, or as per clients’ request |
| Outlet Wire diameter | Min. 1.6mm, or as per clients’ request | Min. 1.6mm, or as per clients’ request |
| Production | Max. 16-20m/second | Max. 12m/second |
| Dia. of block | 560mm | 600mm / 700mm |
| Motor | 30KW / 22KW | 45KW / 30KW |
| Mold | Rotating molds or non-rotating molds | |
| Dimension | 51.51.3M | |
| Unit Weight | 1800 KGS | 2000 KGS |
| Mainframe rack | Steel plate and square tube welding | |
| Safety equipment | Safety shield, disconnection shutdown detection | |
| Lighting | Separate lighting per machine | |
| Starting and stopping | Pneumatic brake | |
| Electric cabinet | Protection class IP54 | |
| Control system | Adopt PLC control system and man-machine interface operating system | |
| Note | Wire drawing machine can be customized, please tell your needs and get satisfying machine solutions. | |
Old vs. New
Our solution: Rotational mould technology extends service life by 50%
Wire Drawing Process
DAPU Straight Wire Drawing Machine's Wire Drawing Process
1. Loading area - Pneumatic lifting wire pay-off device, supports Φ600-800mm wire reels
2. Rust removal - Dual-stage rust removal system: mechanical scraping + abrasive belt polishing
3. Core wire drawing - Water-cooled/lubricated dual-zone rotary module, mold life extended by 2 times
4. Finished product collection - Optional reel/I-shaped wheel take-up, supports Φ560-600mm winding
More Details
Technology/Advantages
(1) into the line of maximum intensity: ≤ 450MPa
(2) Max diameter: Ф6.5mm
(3) into the line of minimum diameter: 2mm
(4) The maximum compression ratio: 92.5%
(5) The maximum drawing speed: 16m / s
Normal drawing speed: 10m / s (used the word wheel close-ray machine can make the speed of 16 m / s)
(6) water and pressure: 8m3 / h Pressure ≥ 0.25MPa
(7) gas consumption and pressure: 2.0m3 / h Pressure ≥ 0.6MPa
(8) Motor:
① Host: The first head rest 22KW 30KW AC variable frequency motor.
② Take-up machine: 15KW AC inverter motor
(9) roll:
① reel diameter: straight to Ф560mm
② roll material: ZG45 ~ 55 # steel, tungsten carbide powder coating the working surface, the hardness of HRC60, finish ≤ 3.2Ra.
③ reel life: more than two years from the groove worn in two years, free replacement.
④ roll cooling method: water-cooled cylinder with slit; Outside ring air cylinder.
(10) Die Box:
① mold of box welded parts, idler pulley, or guide rod by spraying the surface of tungsten carbide, one year service life, wear and tear from the tank within a year, free replacement.
② lubricating powder mold box cavity volume fraction and indirect cooling of the water chamber
③ mold box can be adjusted to ensure that the wire drawing universal point of view when
Global Cases
Global Case Showcase
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